At the Shapers Club, we are constantly looking for new technologies to improve the manufacturing of our surfboards. We have a passion for innovation and developing new products that meet our customers' needs while being environmentally friendly. That's why we invest in state-of-the-art tools and technologies to deliver surfboards that perform, last and look good. We are proud to share with you our know-how in technology and to present our latest innovations in surfboard manufacturing.
Polyurethane
Polyurethane (PU) is a very popular material used in the surf industry, despite its introduction in the 1960s. To create PU boards, several layers of fiberglass and polyester resin are laminated together. This combination provides a good balance between speed and shock absorption, making it an excellent choice for all types of waves. This is the most common option used by World Surf League professionals. In addition, these boards are also easy to repair when needed.
The eps (expanded polystyrene)
EPS technology is an essential element in the production of surfboards, which differs from the polystyrene and resin used. This foam is much lighter than polyurethane foam, and the epoxy resin is more durable, allowing for lightweight, impact-resistant boards.
The eps Carbon
The EPS CARBON technology was developed in collaboration with the largest French manufacturer of composite materials, CHOMARAT. Their selection is truly spectacular. The technical fabrics they offer are typically used to build racing sailboats, foils, and drone components that face significant wear and tear. The effect of these materials on our boards is remarkable - these carbons were designed specifically for surfing, so they are lighter in weight, which translates into incredible flexibility and a stunning look. In addition, the low density EPS foam without battens and the epoxy resin give the board the best possible performance.
Soric epoxy eps
The Soric technology is characterized by its resistance to impact. The strength of the board is achieved through its construction, which allows it to retain the lightness and flexibility of an EPS board while offering exceptional durability against bumps.
Technology v1
We had the privilege of learning about V1 technology from our esteemed colleague, Mr. Dani Vila. With his help, we were able to overcome some of the most difficult technical projects. Dani is well respected for his expertise in the field of EPS panels. This version combines the elasticity of carbon tape with the resilience of PVC, making it light, strong and very responsive.
